Prototype Injection Molding

Nicolet Plastics is a trusted tooling supplier, allowing us to source products from domestic and offshore pioneers. We specialize in prototype tooling as part of our Prototype Development Services, sourcing quality tooling to produce prototype parts while meeting your project's needs. Regardless of industry and application, we can deliver superior, industry-standard tooling warranted for their quoted life.

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What is Prototype Tooling?

Prototype tooling is also known as soft or rapid tooling, a method used for creating the tooling used in prototype injection molding. This method can efficiently produce less expensive tooling than traditional hard tooling, so it’s ideal for low-quantity production of prototype parts.

Common materials used to create tooling:

  • Silicone rubber
  • Aluminum alloy
  • Steel/aluminum hybrid
  • Soft steel

These materials are cost-effective, so they’re excellent options for creating the molds. Prototype tooling is also faster, eliminating the traditional wait time and reducing costs and delays.

Importance of Prototyping Tooling for Prototype Injection Molding

Prototype injection molding is a manufacturing process used to create a prototype part or component for testing purposes. Designers and engineers refer to this process as the bridge-to-production method, allowing our clients to confirm the part quality to minimize risk while validating the product before it proceeds to mass production.

Quality but low-cost tooling is required for prototype injection molding before the project hits the production stage. During this time, prototype tooling is used to produce quality molds at affordable prices. The prototype parts created from prototype tooling are near-production products that allow our clients to evaluate them during the early stages.

Benefits of prototype parts achieved through prototype injection molding:

  • Discover any design problems
  • Estimate production costs, manufacturing time, and material requirements
  • Determine fit and durability
  • Receive quality feedback from end users
  • Identify areas of improvement
  • Establish the final function and design

Opting for prototype injection molding over other methods can save time and money since prototype tooling is a method often used for rapid production, even in low quantities. As part of our Prototype Development Services, we can also test your prototype part to ensure it works as intended, guaranteeing your product’s success.

Industries that Rely on Prototype Injection Molding

Prototype injection molding is used by numerous demanding industries that want to ensure their products are free from any errors. Through prototype injection molding, our clients receive imperative information required to manufacture error-free and accurate final products, which avoids expensive problems caused by part failure.

Industries that benefit from prototype injection molding:

  • Automotive: 
  • Aerospace
  • Medical Devices
  • Electronics
  • Consumer Products

Prototype injection molding is widely used across these industries because of its irrefutable advantages. It allows for a quick and affordable method for producing prototypes, making it ideal for projects with a shorter timeline and tighter budgets.

Let Nicolet Plastics Handle Your Prototype Tooling Needs

We support our clients by offering our Prototype Development Services where we can test your prototype parts through our affordable testing methods while sourcing high-performance prototype tooling for custom prototype injection molding applications.

If you’re interested and want to know more about our services, don’t hesitate to contact us today. You may also request a quote, and our team can develop a cost-effective solution that will cater to your specifications and requirements.

Our Support Service Benefits

Project Management

We provide complete project management and sourcing of 3rd party tools through trusted offshore and domestic mold making partners.

Experience

Knowledge from our mold-making origins and expertise from our long-time tool designers allows us to build valued partnerships with our customers.

Routine Maintenance

Precision molding relies on tool maintenance at regular intervals. We automatically schedule maintenance to keep your tool in top notch shape.

Prototype Support

We’re a proud Carbon 3D production partner. Get end-use quality parts without tooling. Ideal for both prototypes and low-volume production.

Routine Tool Maintenance

All customer tools receive routine preventive maintenance at appropriate intervals, assured by automatic scheduling in Nicolet Plastic’s enterprise software. Nicolet Plastics has a fully equipped tool room and a staff of tool makers and trained maintenance staff to perform both consistent mold upkeep.

Nicolet Plastics Routine Tool Maintenance
Nicolet Plastics Tool Transfer

Tool Transfer

Mold transfers are inherently challenging as it potentially disrupts production, so you’ll want a supplier that’s responsive and well-versed at project management. You can count on Nicolet Plastics to facilitate a tool transfer that minimizes lost production time.

A smooth transfer supports improved product quality, pricing, service and lead time. Technical challenges can emerge during the process, but Nicolet Plastics knows how to respond to unforeseen circumstances.

Plastic Part Prototype Support

Nicolet Plastics offers several prototyping services for your plastic part design:

  • Carbon DSL technology: end-use quality parts without tooling. Learn more
  • Conventional 3D printing prototypes
  • Bridge (temporary) tooling, in-house single-cavity mold making
  • CNC Machining

Prototype Parts

We believe that it’s important to test your market by first testing your product. Nicolet Plastics offers you an affordable method of testing with prototype parts that are:

  • Available in a variety of materials
  • Widely available in machined versions
  • Helpful in assisting you proof out the design prior to building production tooling
  • Prepared to make a flawless entrance into the market

Contact us for prototype specification sheets.

Prototype Tooling

Of course, every design needs proofing before hitting the mass market. This is a small step that can generate very large returns. Nicolet Plastics’ prototype tooling offers you a low-cost alternative means of:

  • Producing a limited quantity of parts so you can test with actual molded parts that will exhibit all the same physical properties of the production parts
  • Proofing the conceptual part design for product improvements
  • Narrowing down material classifications to determine what materials work best

At Nicolet Plastics, your first small steps are a critical part of the larger leap forward. Make a seamless transition to mass market with Nicolet Plastics by contacting us today!

Nicolet Plastics Plastic Part Prototype Support
Customer Success Stories

Customer Success Stories

  • Add value by increasing efficiency
  • Implement automation with fast payoff
  • Simplify multi-part tool programs
View Success Stories
Nicolet Plastics University Proprietary Education Course

Nicolet Plastics University

Proprietary Education Course

  • Exclusive customer training
  • Brings disciplines together for accuracy
  • Injection molding technology, materials, tooling, & RFQ process
  • Ensures tools are specified correctly
Course Details & Enrollment

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